| Comparison |
Sheet
Moulded Compound
(Smc) |
Resin
Transfer Method
(Rtm) |
Grp
Hand
Lay-up
Method |
Other
Themo-plastic
Faced Doors |
Acell
Automated Grp |
Acell
Thermo-plastic
Faced
Doors |
| Aesthetics |
Synthetic
Graining |
Moulded
from original materials
but design is limited by resin flow
– timber etc |
Moulded
from any original material, design is not
limited by resin flow properties |
Moulded
from any original material, design is not
limited by resin flow properties |
Moulded
from any original material, design is not
limited by resin flow properties |
Moulded
from any original material, design is not
limited by resin flow properties |
| Finish |
Requires
surface finish to be applied post production |
Solid
colours can be provided in mould but staining
is applied post production |
Solid
colours can be provided in mould but staining
is applied post production |
Solid
colours can be provided in mould but staining
is applied post production |
Solid
colours and finished woodgrain can be made
directly from the mould without the need
to finish post production |
Solid
colours can be provided in mould but staining
is applied post production |
Life-time
Maintenance |
Maintenance
is required |
Low
maintenance of solid colours but maintenance
is required for stained finishes |
Low
maintenance of solid colours but maintenance
is required for stained finishes |
Low
maintenance of solid colours but maintenance
is required for stained finishes |
Cleaning
only, maintenance free faces |
Low
maintenance of solid colours but maintenance
is required for stained finishes |
| Core
Material |
Injected
pu foams, solid styrene/pu/expanded polystyrene,
laminated timber |
Injected
pu foams, solid styrene/pu/expanded polystyrene,
laminated timber |
Injected
pu foams, solid styrene/pu/expanded polystyrene,
laminated timber |
Injected
pu foams, solid styrene/pu/expanded polystyrene,
laminated timber |
Acell
phenolic structural foam |
Acell
phenolic structural foam |
| Bond |
Glue
line or chemical adhesion of expanding foam |
Glue
line or chemical adhesion of expanding foam |
Glue
line or chemical adhesion of expanding foam |
Glue
line or chemical adhesion of expanding foam |
Chemical
and mechanical bond to the foam core |
Chemical
and mechanical bond to the foam core |
| Thermal
Stabilityclimate |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 80oc – classification class 3 |
Heating
to 80oc – classification class 3 |
| Chamber
Testingdd171 Andpren1121 |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Heating
to 40oc – results unknown but allowance
of 10mm |
Highest
available indicating a bow of less than 2mm |
Highest
available indicating a bow of less than 2mm |
| Fire
Rating Available |
Special
construction |
Special
construction |
Special
construction |
Special
construction |
Standard
door |
Standard
door |
| Lamination
Stability |
Reliant
on glue line and integrity of core material |
Reliant
on glue line and integrity of core material |
Reliant
on glue line and integrity of core material |
Reliant
on glue line and integrity of core material |
Facing
becomes an integral part of the entire panel
and cannot suffer delamination
******
Monolothic structure
|
Reliant
on glue line to skin but chemical and mechanical
bond to foam core |
| Face
Repairability |
Minimal
repairs can be made |
Surface
scatches can be repaired |
Fully
repairable |
Fully
repairable |
Fully
repairable |
Fully
repairable |
| Production
Methods |
Facings
and doors automated industrial |
Facings
and doors automated industrial |
Workshop
production |
Facings
and doors automated industrial |
Automated
industrial |
Facings
and doors automated industrial |